
Tungsten Thermal Spray powder
Elmet Technologies manufactures high-quality tungsten thermal spray powder, specializing in a variety of high-performance alloy products. Our thermal spray powders are precisely engineered to be spherical, flowable, and highly effective at enhancing and restoring surfaces – ranging from large-area coatings to intricate metal components. These materials enable our customers to protect their products against the detrimental effects of corrosion, erosion, and wear.

At our fully integrated facilities, we leverage advanced, state-of-the-art spray drying technology to ensure the highest quality and precision in every product we manufacture. This process involves suspending fine powders with an organic binder, then drying the mixture to produce consistent, high-performance tungsten thermal spray powders. With multiple large spray dryers on-site, Elmet is equipped to deliver reliable solutions for your most demanding applications.
Advanced Thermal Spray Processes
At Elmet Technologies, we focus on innovation to deliver top-quality tungsten materials for thermal spray applications. Our diverse spray processes include:
- Plasma
- Flame
- Detonation
- High-velocity air fuel (HVAF)
- High-velocity oxy-fuel coating spraying (HVOF)
Typical Purity: 90%, 92.5%, 95%, or 97% based on the class requested (Spherical Spray Dried ASTM B777 Class 1, 2, 3, 4 Tungsten Heavy Alloy).



Applications of Tungsten Thermal Spray Powder
Our tungsten thermal spray powders are essential across various industries. Widely used in transportation, like automobiles, trains, aircraft, and boats, they deliver durability and performance. They also excel in wear, corrosion, and erosion-prone environments, including chemical plants, food manufacturing, packaging, mining, and power generation. Built for tough conditions, these powders offer reliable, long-lasting protection.
Tungsten Thermal Spray Powders ADVANTAGES
- Expertly developed and processed materials, ensuring premium, high-performance powders designed to meet your specific needs.
- Customizable particle properties, including precise control over morphology (irregular or spherical) and particle size distributions (PSDs).
- Exceptional purity and consistent reproducibility you can depend on.
- Scalable production capabilities, from lab-scale batches to high-volume, automated manufacturing.
- Dedicated R&D services for creating custom powders and advanced alloys to tackle unique challenges.

High-Performance Thermal Spray Powders
Elmet Technologies manufactures high-quality thermal spray powders, specializing in tungsten and advanced alloys. Focused on precision and performance, our tungsten thermal spray powders are spherical, flowable, and highly effective for enhancing and restoring surfaces. From large-scale coatings to intricate components, our products provide robust, protective layers that withstand harsh environments and extend material lifespan.